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Ball screw lift

Size the ball screw of a vertical lift on a single nut without preload: turn masses into a load spectrum, read life, static safety, critical speed, buckling and torque, then see what a preload, a hanging screw and a free end would change.

  • ISO 3408-5:2006
  • ISO 3408-4:2006

Try this example in the app

A lift raises a 180 kg carriage with a 320 kg payload by 1 m, holds it at the top while it is unloaded and lowers the empty carriage. A motor at the bottom drives a Ø40 × 10 mm ball screw with a single nut and no preload. This tutorial rebuilds the Ball screw lift (single nut, no preload) example, reads its results and tries three changes.

The numbers are those of this version of Axomek. To compare: open the Ball screw lift example. It starts a new project from the example in place of yours, so save yours first (the app asks) and come back to it with Switch project (Ctrl+P).

Step 1: add the screw

  1. Start a Blank project and open Ball screws in the navigation.
  2. Choose + Ball screw. Screw BS1 appears.
  3. Set Name to Lift screw and enter the values of the catalogue screw:
GroupInputValue
Ball screw shaft and nutNominal diameter d₀, Root diameter d₂40 mm, 34.1 mm
Lead Pₕ10 mm
Dynamic rating Cₐ, Static rating C₀ₐ38 000 N, 80 000 N
Nut preload0 N
Friction μ0.005
MountingUnsupported length1100 mm
End fixityFixed – supported
Compresses the shaftPositive forces
Balls (internal geometry)Ball diameter Dw6.35 mm
Loaded turns per circuit, Circuits2.5, 2
Nut outer diameter67 mm
RequirementsMin life, Min static safety20 000 h, 2

A Nut preload of 0 is a single nut with backlash. The fixed bearing sits at the bottom next to the motor and the top end runs in a floating bearing, hence Fixed – supported.

Step 2: turn the masses into a load spectrum

The weight acts on the nut in every step, so every force is positive (down). Fill Axial force, speed and time share with three rows:

StepForceSpeedShare
Lifting: (180 + 320) kg × (9.81 + 0.5) m/s²5155 N900 rpm25 %
Holding at the top: 500 kg × 9.81 m/s²4905 N0 rpm60 %
Lowering empty: 180 kg × 9.81 m/s²1766 N1500 rpm15 %
  • Lifting adds the 0.5 m/s² of the acceleration to gravity. 900 rpm × 10 mm is 9 m/min.
  • Lowering the empty carriage runs at 15 m/min, so it takes 15 % of the time where lifting the same metre took 25 %.
  • Holding counts with 0 rpm: it is part of the operating time but turns nothing. The life counts revolutions; the static safety takes the holding force too.

Because the weight always points down, the screw is compressed between the nut and the fixed bearing below it in every step. That is why Compresses the shaft is Positive forces.

Step 3: read the results

ResultValue
Equivalent loads 1 / 24146 N / 0 N
Equivalent speed450 rpm
Rating life28 524 h, 770.2 million revolutions, 7702 km travel
Static safety15.52 at 5155 N
Critical speed, allowed 80 %5314 rpm, 4251 rpm
Buckling load, allowed 50 %228 150 N, 114 075 N
d·n60 000
Efficiency, lead angle0.9405, 4.55°
Drive torque at 5155 N8.723 N·m
ISO 3408-5 ratings from the geometryCa 43 982 N, C₀a 117 031 N (19 balls a turn, 5 loaded turns)
Axial rigidity (ISO 3408-4)135.9 N/µm
Largest ball load at 5155 N80.9 N, 1.07 × the mean of 96 balls
Contact pressure, screw / nut1494 MPa / 1356 MPa
Life from the balls (scaled to Ca)26 558 h
CheckValue / limit
Life28 524 h / 20 000 h
Static safety15.52 / 2
Speed1500 rpm / 4251 rpm
Compressive shaft force5155 N / 114 075 N
d·n60 000 / 70 000
Ball static safety22.22 / 2
Contact ellipse margin to the groove edge11.49° / 0°

How to read it:

  • Equivalent load 2 is 0: no step loads the other flank. Its life is infinite and the life of flank 1 is the screw's life. The backlash is never crossed.
  • The equivalent speed 450 rpm is 0.25 × 900 + 0.15 × 1500. The 60 % of holding lowers it, so the life in hours includes the time the lift stands still.
  • The life from the balls agrees with the ISO life within 7 %. Both rate the same single nut.
  • The motor needs 8.723 N·m while lifting, about 0.82 kW at 900 rpm, plus its own acceleration torque.

Step 4: add a preload

Set Nut preload to 2000 N (about 5 % of Cₐ). The nut is now rated as a double nut, each half with one circuit:

ResultNo preloadPreload 2000 N
Equivalent loads 1 / 24146 N / 0 N4202 N / 384 N (nuts)
Rating life28 524 h27 386 h
Nut halves at 5155 None nut5233 N / 78 N
Largest ball load80.9 N156.1 N
Ball static safety22.2211.53
Life from the balls26 558 h22 031 h
Nut stiffness at 5155 N1058 N/µm829 N/µm
Preload torque0 N·m0.56 N·m

All checks still pass, but the lift gains nothing: the lifting force nearly lifts one half off, so 48 balls carry what 96 carried before, and the nut is less stiff at the working load. The preload only takes up play the weight already takes up. Set Nut preload back to 0.

Step 5: hang the screw from the top

Move the motor and the fixed bearing to the top: the weight now pulls the screw between the nut and the bearing. Set Compresses the shaft to Negative forces.

The largest compressive force becomes 0 N and the buckling check passes at 0 %. A hanging screw cannot buckle under its load. The critical speed does not change, because it depends on the length and the end fixity, not on the load.

Set Compresses the shaft back to Positive forces.

Step 6: drop the top bearing

Set End fixity to Fixed – free, as if the screw stood on its motor without a top bearing.

ResultFixed – supportedFixed – free
Critical speed, allowed5314 rpm, 4251 rpm1212 rpm, 969.4 rpm
Buckling load, allowed228 150 N, 114 075 N27 881 N, 13 941 N

Speed fails: lowering at 1500 rpm is 155 % of the allowed 969.4 rpm. The free end lowers the critical speed by more than four times. A free end only suits short screws or low speeds. Set End fixity back to Fixed – supported.

What you learned

  • On a vertical axis the weight loads one flank in every step. A single nut without preload carries it on all its balls, and its backlash never shows.
  • A standstill step counts in time but not in revolutions.
  • A preload helps where the force changes direction. Under a one-sided load it halves the balls that carry, adds friction torque and can lower the stiffness at the working load.
  • Put the fixed bearing where the load pulls the screw if you can. A free end costs most of the critical speed.
  • A ball screw is not self-locking: a vertical axis needs a brake.

Calculations that use this